6 Series - Elgi Rubber

Features :

Adjustable bi-directional casing rotation, 3 – 8 revolutions per minute*
LED lights in the claws for high level of illumination for inside inspection with 360º adjustable
Adjustable working height for ergonomical and fatigue free operation
Upgradable to the NDT System
CE certification available
* IS 6-2 & IS 6-3 only

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Inspection Spreader

Available Features	IS 6 – 1	IS 6 – 2	IS 6 – 3

Dimensions (L x W x H) (mm / in)	3000 x 2400 x 1500 / 157.5 x 94.5 x 59.0
Air pressure (kg/cm² / psi)	8.0 / 114
Total installed power (kW / hp)	0.37 / 0.5
* X in Cat. No. denotes power supply specifications (V / Hz / ph)	R – 220 / 60 / 3	A – 110/220 / 50/60 / 1
	O – 380 / 50 / 3
	S – 380 / 60 / 3
	P – 415 / 50 / 3
	U – 440 / 60 / 3
Auxiliary voltage	24 V-DC
Tyre drive	AC – Single speed	DC – Variable speed
Tyre surface speed (m/s / fpm)	0.16 / 31	0.07-0.16 / 14-31
Weight (kg / lb)	225 / 496	230 / 507	255 / 602
Upgrade to next version	Factory upgradable	Factory upgradable	Not Applicable
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4

Optional Accessories

Vacuum cleaner	Yes	Yes
NDT system – auto probe positioning	Factory upgradable	Factory upgradable
NDT system – manual probe positioning	Factory upgradable	Factory upgradable

Features :

High productivity – 17 casings (315/80R22.5) per hour.
Optional PLC controls for automatic operation and consistent results. Measure and control the depth of cut, control the rasp head motion, and auto shut-off when under tread is less than a pre-determined setting.
Template controlled system for consistent multi-radius crown buffing
Low connected load and power consumption.
Suitable for bead diameters from 14” to 24.5” and section widths from 140 mm to 470 mm.
* BF 6-3 only

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Buffing Machine

Available Features	BF 6 – 1	BF 6 – 2	BF 6 – 3

Dimensions (L x W x H) (mm / in)	2170 x 1820 x 2360 / 85.4 x 71.7 x 93.0	1750 x 1850 x 2440 / 69.0 x 73.0 x 96.1
Air pressure (kg/cm² / psi)	7.0 / 100
Rasp motor power (kW / hp)	7.5 / 10.0	11.25 / 15.0
Total installed power (kW / hp)	9.5 / 12.75	12.7 / 17.75
* X in Cat. No. denotes power supply specifications (V / Hz / ph)	R – 220 / 60 / 3
	O – 380 / 50 / 3
	S – 380 / 60 / 3
	P – 415 / 50 / 3
	U – 440 / 60 / 3
Auxiliary voltage	24 V-DC
Weight (kg / lb)	550 / 1213	650 / 1433	1242 / 2738
Machine control system	Electrical		PLC control with HMI screen
Buffing location & method	Crown – manual	Crown & shoulder – manual	Crown – auto, shoulder – manual
Upgrade to next version	Factory upgradable to BF 6-2 & 3	actory upgradable to BF 6-3	Not Applicable
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4

Optional Accessories

Under tread measurement device	Yes	Yes	Included
Circumference measurement device	Yes	Yes	Included
Tyre lift	Yes	Yes	Yes

Features :

High productivity – 15 casings (315/80R22.5) per hour.
Designed to stitch wing treads.
Variable speed control & bi-directional tyre rotation.
Variable pressure control for bonding gum and tread rubber application.

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Building Machine

Available Features	BI6-3
Power Requirement	3 KW
Supply Voltage	220-440V 50/60Hz (Based on Customer requirement)
Control Voltage	24V DC
Air Pressure Requirement	8 Bar
Machine control system	PLC control
Tyre drive motor power	2HP DC Motor
Method of stitching	Auto
Pneumatics	Festo
Cushion gum feeding unit	Included
Tread roll support stand	Included
Tyre lift	Optional
Tread cutter	Optional
Mechanical tread centering device	Optional
Tread edge marking lasers	Single Laser Included / Triple Laser Optional
Wing tread Stitching Compatibility	Auto Included
Tyre lift	Optional
Minimum Tyre Size	6.50 – 14
Maximum Tyre Size	12.00 – 24.5
Machine Weight	700 Kg

Features :

Pneumatically operated for smooth and co-ordinated movement of spreading claws.
Spreading claws designed to prevent tear and rupture of the envelopes during expansion.
3 position height and opening adjustment to suit casing diameter to centre envelope opening to casing and prevent over expansion thereby optimizing envelope life S 6-2 and ES 6-3 only). PLC control for automatic height and spread control (ES 6-3 only).
Can be used as a stand-alone machine with the optional tyre loading trolley or integrated into a casing transport system (monorail).
Suitable for casing diameters from 700 mm to 1300 mm or 27.5″to 51.2”.

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Envelope Spreader

Available Features	ES 6 – 1	ES 6 – 2	ES 6 – 3

Dimensions (L x W x H) (mm / in)	2800 x 1000 x 2600 / 110.2 x 39.4 x 102.4
Air pressure (kg/cm² / psi)	7.0 / 100
Power supply specifications (V / Hz / ph)	Not Applicable	Not Applicable	110/220 / 50/60 / 1
Auxiliary voltage	Not Applicable	Not Applicable	24 V DC
Weight (kg / lb)	250/550	330/728	467/1030
Height & spread control	No		Yes
Machine control system	Pneumatic		Electro Pneumatic
Upgrade to next version	Factory upgradable to ES 6-2 & ES 6-3	Factory upgradable to ES 6-3	Not Applicable
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4

Optional Accessories

Tyre loading trolley	Yes	Not Applicable	Not Applicable

Features :

Capacity – 2 to 24 casings*
PLC Controlled for setting accurate curing parameters
Differential pressure system (DPS/DPC/MEP) as standard.
Designed to ASME specifications.
* Based on the capacity of Autoclave

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Electric Autoclave

Available Features	EA 6-2 02/60	EA 6-3 02/60	EA 6-3 02/60	EA 6-3 04/60	EA 6-2 07/60	EA 6-3 07/60	EA 6-2 11/60	EA 6-3 11/60	EA 6-2 24/60	EA 6-3 24/60

Number of Tyres (based on 12.00-24.00 or 315/80R22.5)	2		4		7		11		24
Dimensions (L x W x H) (mm / in)	3900 x 1900 x 2100 153.5 x 74.8 x 82.6		4650 x 1900 x 2100 183.0 x 74.8 x 82.6		5650 x 1900 x 2100 222.4 x 74.8 x 82.6		7800 x 1900 x 2100 307.0 x 74.8 x 82.6		12100 x 1900 x 2100 476.3 x 74.8 x 82.6
Air pressure (kg/cm² / psi)	8.0-10.0 / 114-142
Total installed power (kW / hp)	15.75 / 21.0		25.5 / 34.0		25.5 / 34.0		43.5 / 58.0		87.0 / 116.0
* X in Cat. No. denotes power supply specifications (V / Hz / ph)	R – 220 / 60 / 3
	O – 380 / 50 / 3
	S – 380 / 60 / 3
	P – 415 / 50 / 3
	U – 440 / 60 / 3
Auxiliary voltage	24 V-DC
Weight (kg / lb)	1800 / 3970		2700 / 5950		3600 / 7940		4400 / 9700		8000 / 17650
Max. operating temp. (ºC / ºF)	125 / 257
Maximum tyre diameter (mm / in)	1300 / 51.2
Minimum tyre diameter (mm / in)	700 / 27.5
Maximum section width (mm / in)	470 / 18.5
Minimum section width (mm / in)	140 / 5.5
Maximum bead diameter (in)	24.5
Minimum bead diameter (in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4
Rupture disc	No	Yes	No	Yes	No	Yes	No	Yes	No	Yes
Control system	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC	Digital PLC	Analogue PLC
Automatic control system to prevent door opening before cycle completion	No	Yes	No	Yes	No	Yes	No	Yes	No	Yes

Optional Accessories

Cure law cycle recorder	Yes	Yes	Yes	Yes	Yes	Yes	Yes	Yes	Yes	Yes
Facility for remote monitoring, data logging and email alerts	No	Yes	No	Yes	No	Yes	No	Yes	No	Yes

Features :

Increased productivity by having tyres ready to load for the next charge with the ability to change tracks and divert tyres while loading and unloading into the autoclave.
Heavy frame construction.
Provision for built-in vacuuming systems.

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SKIVING STAND

Available Features	SK 2E
Power Requirement	~1.5KW
Machine Weight	~100 Kg
Tyre Rotation FWD / REV Control	Available
Mono rail Compatibility	Compatible
Tools Tray / Box	Available / Tools Box NA
Flexible Shaft Grinder Compatibility	Available – Optional
Supply Voltage	110-240V 50/60Hz (Based on Customer requirement)
Control Voltage	220V DC
Air Pressure Requirement	NA
Minimum Tyre Size	6.50 – 14
Maximum Tyre Size	12.00 – 24.5
Machine Dimension – LxWxH	~900 x 750 x 2850
Installation	Grouting Recomended

Features :

Dual Rollers for casing stability.
Foot activated brake for skiving.
Bead spreader to facilitate internal repairs.
Tray cum storage box for easy access tools.
Wooden tool support for skiving tools*.

Model	Catalogue No.
SK 1	MA16 1

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Skiving Station

Available Features	SK1
Power Requirement	1.5KW
Supply Voltage	110-240V 50/60Hz (Based on Customer requirement)
Control Voltage	24V DC
Air Pressure Requirement	8 Bar
Height Lifting Control	Available
Tyre bead Spreading Control	Available
Tyre Rotation FWD / REV Control	Available
Lamp For inside repair work	Available
Mono rail Compatibility	Designed for Monorail
Tool Box	Available
Air tool Ports	Available
Flexible Shaft Motor Mounting Kit	Included
Flexible Shaft Motor Grinder With Shaft	Optional
Filling Kit	NA
Minimum Tyre Size	6.50 – 14
Maximum Tyre Size	12.00 – 24.5
Machine Weight	350 Kg

Features :

Compact flip table with rotating rubber covered tops for easy handling.
Pneumatic lift system with counter weight and pulleys to aid in positioning and locking curing rims.
Heavy steel construction
Accommodates rim sizes of 16”, 20” and 22.5”.

Model	Catalogue No.
SE 1, SE 2, SE 3	MD30 1, MD30 2, MD30 3

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SKIVING STAND

Available Features	SK 2E
Power Requirement	~1.5KW
Machine Weight	~100 Kg
Tyre Rotation FWD / REV Control	Available
Mono rail Compatibility	Compatible
Tools Tray / Box	Available / Tools Box NA
Flexible Shaft Grinder Compatibility	Available – Optional
Supply Voltage	110-240V 50/60Hz (Based on Customer requirement)
Control Voltage	220V DC
Air Pressure Requirement	NA
Minimum Tyre Size	6.50 – 14
Maximum Tyre Size	12.00 – 24.5
Machine Dimension – LxWxH	~900 x 750 x 2850
Installation	Grouting Recomended

Features :

Combined collection of buffing dust and skiving dust.
Can be Integrated with the cyclone extractor range of products.
Duct pipes are available in various sizes.

Model	Catalogue No.
DCB 1, DCB 2, DCE X-1	MD40 1 – X, MD45 1 – X, MD50 Y- X

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Dust Collector with Cyclone Extractor

Available Features	DCE1
Power Requirement	2.23KW
Air Velocity	27 m/s
Storage Capacity	80Kg
Suitable Buffing Machine	BF2D / BF5D
Over filling indicator	NA
Suitable Ducting Length	Upto 5M
Installation	Free Standing
Supply Voltage	220-440V 50/60Hz (Based on Customer requirement)
Machine Weight	150 Kg

Features :

Easy loading of the Retread Tyre.
Closed unit to avoid dispersion of tyre paint.
Uniform application without waste or over spray.

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Tyre Painting Station

Available Features	PS 6-3
Dimensions (L x W x H)(mm / in)	2415 x 1400 x2530 / 95 x 55 x100
Air pressure (kg/cm² / psi)	7.0 / 100
Total installed power (kW / hp)	1.11 / 1.5
* X in Cat. No. denotes power supply	R – 220 / 60 / 3
specifications (V / Hz / ph)	O – 380 / 50 / 3
	S – 380 / 60 / 3
	P – 415 / 50 / 3
	U – 440 / 60 / 3
Auxiliary voltage	24 V-DC
Weight (kg / lb)	530 / 1169
Maximum tyre diameter(mm / in)	1300 / 51.2
Minimum tyre diameter(mm / in)	700 / 27.5
Maximum section width(mm / in)	470 / 18.5
Minimum section width(mm / in)	140 / 5.5
Maximum bead diameter(in)	24.5
Minimum bead diameter(in)	14
Maximum bead width (in)	14
Minimum bead width (in)	4